Thursday, October 29, 2015

Yarn & Its Classification

Yarn:A yarn is a constructed assemblage of textile fibers which acts as a unit in fabric formation. 
Or a thin, flexible, durable, rather long cord used in the manufacture of woven, knitted, and nonwoven fabrics.
                                                                      Yarn


Different kinds of yarn are used in textile sector. These are different in structure and character. 

Definition of these yarn are given below:


    Spun yarn: Spun yarn is defined as the twisted continuous strand of staple fiber having considerable strength; twist is given to gripping each other of staple fiber. It should have definite fineness and no. of twist per inch, which ensure its suitability for next consequence processes. Spun yarns are formed by flyer, rotor, air-jet and vortex-spinning system.

   Spun yarn

    Filament yarn: Filament yarn is defined as the twisted or without twisted strands of filaments, where each filament runs the whole length of yarn. When yarn is composed of one filament is called ‘monofilament yarn’. If yarn is composed of more than one filament is called ‘multifilament yarn’. There are approximately 50 to more than 100 filaments present in one mulifilament yarn.
Filament yarn
    Combed yarn: Normally carded yarn is manufactured by ring spinning system. The combing process is an additional step beyond carding. In this process the fibers are arranged in a highly parallel form, and additional short fibers, neps and trash are removed, producing high quality yarns with excellent strength and evenness. Normally combing is necessary to manufacture good quality fine yarn.
Combed yarn
    Carded yarn: Obtained from short raw cotton, it is the cotton yarn whose carding has not been made. It has lower quality compared to combed cotton yarn. Smoothness of fabrics made from carded yarns is less. They form a loose, rough and hairy fabric. They are seen pale and dirty.Carded ring yarns are used in weaving sportswear fabrics, linens, denims (blue jeans), cords, towels, upholstery fabrics, home textiles, technical fabrics.
Carded yarn
Worsted Wool Yarn:It is a quality wool yarn obtained from the carding of long and fine raw cottons and then their spinning. Its tensile strength is good, unevenness is minimal. From worsted yarns, heavy outerwear products which are generally worn in winter are produced.
Worsted Wool Yarn

Woolen Wool Yarn:It is obtained through processing the fibers whose uncarded and short fiber rate is high according to the woolen yard technology. Fibers picked from the card as wicks/cords (pre yarn) are turned into yarns through spinning. Its surface is rough and hairy.

Woolen Wool Yarn
Linen Yarn:Linen yarn are obtained from stalks of linum (the plant) and produced from flax fibers. They are divided into two parts as long staple and short staple. While short-staple linen yarns are rough and thick, long staple yarns are thin and delicate.Short staple yarns are usually used in producing coarse fabrics woven in homes while long staple yarns are used in weaving more delicate fabrics as they are thin and have smooth surface.
Linen Yarn
Polyester Yarn:It is the synthetic fiber type obtained from polyester fibers. They are low humectant and their melting point is 260 ° C. They have a broad range of usage in the production of woven and knitted fabrics as they are durable and flexible. Due to their low moisture absorption, they create static electricity and and pilling problems.

Polyester Yarn
Nylon Yarn:Nylon yarns, also known as polyamide yarns, can be manufactured in different sizes and thicknesses. The most important feature of the fabrics produced from nylon yarn is their durability. Although it creates pilling problem, it is advantageous as its static electricity is low. It is used in underwear, socks, sportswear and home textile products.

Nylon Yarn
Acrylic Yarn:They are synthetic (fully synthetic) yarns produced from acrylic fibers being petroleum derivative. Orlon and modacrylic are the best known acrylic yarns. They are climate-resistant, lightweight and warm, easy to maintain, bright and quick-drying yarns.
Acrylic Yarn
Melange Yarn:Melange yarn that can be obtained from blend carder or melange/vigoureux print, is formed through blending the fibers in different colors at determined rates. This fabric type used in knitting and weaving, has a mealy/greying, color-variant view.

Melange Yarn

    Ring yarn: Ring yarn is formed by the twisting of ring and traveler combination by ring spinning machine. Normally ring yarn can be coarse to fine in fineness.

    Rotor yarn: Rotor yarn is formed by twisting of rotor by rotor spinning machine. This yarn can be formed from short fiber. Normally rotor yarn is coarse. Rotor yarn is also called open end yarn.

    Air-jet yarn: Air-jet yarn is manufactured by air-jet spinning machine. This yarn is false twist or zero twist yarn. This yarn is coarse to medium in fineness.
   
    Single yarn: Single yarns are made from single filaments or from group of staple or filament fibers twisted together to form the desired yarn. Monofilament, Multifilament and spun yarns are all single yarns.

    Ply yarn:   Ply yarns are made by twisting together two or more single yarns. Each part of the yarn is called a ply. Yarn can be two, three or four plied. Sewing thread is ply yarn.

    Cord yarn: Cord yarns are formed by twisted together of plied yarns. They are seldom used in conventional fabrics.

    100% Cotton:  The yarn has 100% cotton fiber.

    P/C : Yarn produced by blending of cotton and polyester fibers. The maximum part of this yarn is polyester. The yarn has more than 50% polyester fibers and rest portion is cotton.

    CVC:  A blended yarn having more percentage of cotton as compared to that of polyester is called chief value cotton or CVC yarn. For example,   Cotton: Polyester is 70:30.